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Contact: cherry
Mobile: +86-13395117688

TEL:+86-510-83212111

Fax: +86-510-83213999
E-mail: cdp@dipowell.com
Address: No.20, Changhui Rd., Fengdian Park, Huishan Economic Development Zone, Wuxi, Jiangsu, China

One Side Loading and Unloading HPL Production Line

With beautiful appearance, fire-proof and durable application, HPL laminates have been widely used in many fields, e.g. high-class kitchen cabinets, office furniture, industrial decoration, interior decoration of ship and exhibition material. After years of efforts, DIPUER has successfully developed out different HPL hot press production lines. With stable quality, our machines have been exported to overseas countries such as Iran, India, and won a large domestic market.

One side loading and unloading HPL  production line mainly consists of vacuum sucker, paper batching unit,  conveyors, lifting in-feed/out-feed device, movable loading/unloading device,  pusher-puller, hot press etc.

 

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 Step 1: Vacuum sucker set the paper stacks  on paper batching unit
 Step 2: Lifting in-feed device push each  stack into movable loading device
 Step 3: After all layers are full, movable  loading device moves to front of hot press
 Step 4: Pusher-puller push all layers into  hot press one time.
 Step 5: Hot press starts to press with  heating and cooling simultaneously
 Step 6: After finished, pusher-puller will  pull out all layers into movable unloading device
 Step 7: Unload finish panels one by one  though lifting out-feed device and vacuum sucker.
 

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 Hot  Press
 1. Hot press can heat/cool at the same  time, to meet technical requirement of production for high quality finished  laminates.
 2. Heating/cooling system: steam heating  and water cooling or Overheating water heating and water cooling.
 3. Size of finished laminates: 4'×8',  5'×8', 5'×10', 5'×12', 7'×9', 7'×14'.
 4. Specific pressure: 80-120kg/cm²


Hydraulic  System
 1. Low pressure and big flow hydraulic pump  group is used in hydraulic system to increase the production capacity by  reducing press closing time. High pressure big/small flow hydraulic pump are  adopted for energy saving.
 2. Mechanical cycle includes loading, press  closing, pressure building up and releasing, press opening.


Electrical  Control System
 1. HPL hot press is controlled and  monitored by PLC and visualization system to fulfill its function
 2. PLC are from Siemens, Omron or any other  brands per customer's individual requirement.
 3. Operating console near the equipment  makes the operation more convenient and faster.


HPL  Laminating Press Specifications

Model No.

DP134*8/28

DP134*10/36

DP135*12/48

DP136*10/50

DP136*12/56

DP136*14/68

Total Pressure

(KN)

28000

36000

48000

50000

56000

68000

Unit Pressure

(Kg.f/cm2)

≤90

Number of Layers

10/12/15/16/18/20/25

Daylight of Layer

(mm)

100

100

100/120

130

130

130

Hot Platen Size

(mm)

2650*1420*70

3250*1420*70

3850*1720*70

3250*2000*80

3850*2000*80

4470*2000*80

Finished Products Size

(mm)

1220*2440

1220*3050

1530*3660

1830*3050

1830*3660

1830*4270

Oil Cylinder Dimension

(mm)

Φ460*6pcs

Φ460*8pcs

Φ520*8pcs

Φ620*6pcs

Φ560*8pcs

Φ620*8pcs

Operating Pressure

(Mpa)

≤28

Closing Time

(s)

≤100

≤120

≤120

≤120

≤120

≤120

Speed of loading and unloading    Machine

(m/min)

≈5

Thermal Energy Allocation

(Kcal/h)

200*104

200*104

360*104

360*104

400*104

460*104

Total Power(KW)

≈100

≈100

≈130

≈135

≈150

≈160

Weight based on 15 layers(ton)

200

240

330

350

400

480


One  Side Loading And Unloading HPL Production Line Characteristics
 1. The hot press is with frame body, with  good strength and high rigidity.
 2. Oil cylinder adopt new design sealing  kits, more wear-resistant, can keep the operating pressure.
 3. The steam and cold water by turns can  heat and cool the hot platens.
 4. The hot platen is filled with flexible  metal hoses with reasonable layout, can quickly heat the hot platen.
 5. Synchronization mechanism adopts  gear-rack drive, can steadily lift the movable beam.
 6. With Automatic thermo-measuring  instrument, hydraulic system adopts large over-flowing, low-noise vane pump and  high pressure plunger pump, can meet the technological requirements(closing  time and working speed).
 7. Hot platen is made of superior carbon  structure steel, with fine grinding surface. Flatness≤0.06mm,  smoothness 1.6. High precision, high strength, more durable.
 8. Heating system: step-by-step design, low  energy-consumption, uniform thermal conductivity, temperature adjustable;  uniform temperature-keeping, temperature tolerance ±3℃
 9. Hydraulic system: mainly adopt imported  hydraulic components, pressure is adjustable.
 10. Automatic control, only need to press  the button: the hot press can finish the whole working process, including hot  platens go up, closing, adding pressure, keeping pressure, timing, going down.
 

HPL  Press Applications
 With beautiful appearance, fire-proof and  durable application, HPL laminates have been widely used in many fields, e.g.  high-class kitchen cabinets, office furniture, industrial decoration, interior  decoration of ship and exhibition material.
 

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 Company  Profile
 

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 Jiangsu Dipuer Industrial Co., Ltd., is a  subsidiary of DIPU group specializing in manufacturing man-made board  processing equipment on design, development, production and sales. Presents  full solution of high grade melamine impregnation line, full automatic short  cycle laminating press, high pressure laminating press from A to Z, filled all  equipment in operating plant. With these experience and rich know-how in wooden  industry, we step into manufacturing in the year of 2008. In the past 10years,  we have supplied more than 60line of melamine impregnation, over 80line of  short cycle laminating press, 15lines of hpl in the market out of china, high  reputation gained from Middle East, North Africa, South America and pan-Russia  area.


Our Certifications
 

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 Our  Customers
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